Zachodniopomorski Uniwersytet Technologiczny w Szczecinie

Administracja Centralna Uczelni - Wymiana międzynarodowa (S1)

Sylabus przedmiotu Manufacturing techniques:

Informacje podstawowe

Kierunek studiów Wymiana międzynarodowa
Forma studiów studia stacjonarne Poziom pierwszego stopnia
Tytuł zawodowy absolwenta
Obszary studiów —
Profil
Moduł —
Przedmiot Manufacturing techniques
Specjalność przedmiot wspólny
Jednostka prowadząca Katedra Technologii Materiałowych
Nauczyciel odpowiedzialny Małgorzata Garbiak <Malgorzata.Garbiak@zut.edu.pl>
Inni nauczyciele Sebastian Fryska <Sebastian.Fryska@zut.edu.pl>, Mieczysław Ustasiak <Mieczyslaw.Ustasiak@zut.edu.pl>
ECTS (planowane) 5,0 ECTS (formy) 5,0
Forma zaliczenia zaliczenie Język angielski
Blok obieralny — Grupa obieralna —

Formy dydaktyczne

Forma dydaktycznaKODSemestrGodzinyECTSWagaZaliczenie
laboratoriaL1 30 3,00,40zaliczenie
wykładyW1 30 2,00,60zaliczenie

Wymagania wstępne

KODWymaganie wstępne
W-1basic knowledge in chemistry and physics

Cele przedmiotu

KODCel modułu/przedmiotu
C-1to explain the role of technology in the metal casting and plastic working processes
C-2to describe the way of how a casting is made through design, moulding, pouring, cleaning and defects inspection
C-3student has the knowledge on blanking, piercing, deep drawing and stress state in deformed parts
C-4basics of dies construction

Treści programowe z podziałem na formy zajęć

KODTreść programowaGodziny
laboratoria
T-L-1Construction of dies for blanking and piercing4
T-L-2Determination of the work hardening curves of the steel3
T-L-3Influence of the sheet thickness and the module pressing on the folding flange during deep drawing4
T-L-4Construction of the wire drawing die4
T-L-5Casting design4
T-L-6The moulding material: preparation, properties and testing3
T-L-7Production techniques I - the manufacture of sand castings3
T-L-8Production techniques II - the manufacture of sand castings3
T-L-9Inspection of defects in castings2
30
wykłady
T-W-1Hot mechanical working of steel: purpose, range and effects. Forging: metal flow under impact pressure, fibre direction, preliminary forging operations, designing forgings. Forge plant equipment: forging equipment, hammers, forging presses. Hot die forging: dies and tools. Hot upset machine forging: description of forging machine, requirements, factors governing upsetting. Cold forming of metals: processes, fabrication of metals by cold working, presses and dies. Processes for shaping sheet: warm pressing and drawing15
T-W-2Fundamentals of metal casting, casting design, melting furnaces, production techniques, solidification structure, defects in castings, properties of castings, inspection of casting quality, casting alloys.15
30

Obciążenie pracą studenta - formy aktywności

KODForma aktywnościGodziny
laboratoria
A-L-1lab attendance30
A-L-2literature study20
A-L-3preparation of lab reports25
75
wykłady
A-W-1lectures30
A-W-2preparation for exam10
A-W-3tutorial5
A-W-4literature study5
50

Metody nauczania / narzędzia dydaktyczne

KODMetoda nauczania / narzędzie dydaktyczne
M-1lectures, description, explanation
M-2discussion
M-3laboratory exercises, laboratory manufacturing of elements

Sposoby oceny

KODSposób oceny
S-1Ocena formująca: laboratory reports grading
S-2Ocena podsumowująca: writing exam

Zamierzone efekty uczenia się - wiedza

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_WM29_W01
Student has knowledge necessary to understand technological processes of shaping materials structure and properties and forming products by casting and plastic working techniques		——C-3, C-4, C-2, C-1T-L-4, T-L-5, T-L-3, T-L-2, T-L-9, T-L-8, T-L-1, T-L-7, T-L-6, T-W-2, T-W-1M-1, M-3S-2, S-1

Zamierzone efekty uczenia się - umiejętności

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_WM29_U01
Student has skills in forming products by casting and plastic working techniques		——C-3, C-4, C-2, C-1T-L-4, T-L-5, T-L-3, T-L-2, T-L-9, T-L-8, T-L-1, T-L-7, T-L-6, T-W-2, T-W-1M-1, M-3S-2, S-1

Zamierzone efekty uczenia się - inne kompetencje społeczne i personalne

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_WM29_K01
Student can think and act in creative way and cooperate and work in team		——C-3, C-4, C-2, C-1T-L-4, T-L-5, T-L-3, T-L-2, T-L-9, T-L-8, T-L-1, T-L-7, T-L-6, T-W-2, T-W-1M-1, M-2, M-3S-2, S-1

Kryterium oceny - wiedza

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_WM29_W01
Student has knowledge necessary to understand technological processes of shaping materials structure and properties and forming products by casting and plastic working techniques		2,0
3,060% of possible points
3,5
4,0
4,5
5,0

Kryterium oceny - umiejętności

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_WM29_U01
Student has skills in forming products by casting and plastic working techniques		2,0
3,060% of possible points
3,5
4,0
4,5
5,0

Kryterium oceny - inne kompetencje społeczne i personalne

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_WM29_K01
Student can think and act in creative way and cooperate and work in team		2,0
3,060% of possible points
3,5
4,0
4,5
5,0

Literatura podstawowa

  1. Campbell J., Castings, Butterworth-Heineman, 2003
  2. Beeley P., Foundry technology, Butterworth-Heinemann, 2001
  3. Metals Handbook v.4 Forming, 2003
  4. Metals Handbook v.5 Forging and Casting, 2003
  5. Helmi A. Youssef, Hassan A.El-Hofy, Mhoud H.Ahmed, Manufactoring Technology, 2003

Literatura dodatkowa

  1. Campbell J., Castings practice, Elsevier, 2004
  2. Campbell J., Casting practice - the 10 rules of castings, Elsevier, 2005
  3. Davies G.J., Solidification and casting, Applied Science, 1973
  4. Turkdogan E.T., Fundamentals of steel making, The Institute of materials, 1996

Treści programowe - laboratoria

KODTreść programowaGodziny
T-L-1Construction of dies for blanking and piercing4
T-L-2Determination of the work hardening curves of the steel3
T-L-3Influence of the sheet thickness and the module pressing on the folding flange during deep drawing4
T-L-4Construction of the wire drawing die4
T-L-5Casting design4
T-L-6The moulding material: preparation, properties and testing3
T-L-7Production techniques I - the manufacture of sand castings3
T-L-8Production techniques II - the manufacture of sand castings3
T-L-9Inspection of defects in castings2
30

Treści programowe - wykłady

KODTreść programowaGodziny
T-W-1Hot mechanical working of steel: purpose, range and effects. Forging: metal flow under impact pressure, fibre direction, preliminary forging operations, designing forgings. Forge plant equipment: forging equipment, hammers, forging presses. Hot die forging: dies and tools. Hot upset machine forging: description of forging machine, requirements, factors governing upsetting. Cold forming of metals: processes, fabrication of metals by cold working, presses and dies. Processes for shaping sheet: warm pressing and drawing15
T-W-2Fundamentals of metal casting, casting design, melting furnaces, production techniques, solidification structure, defects in castings, properties of castings, inspection of casting quality, casting alloys.15
30

Formy aktywności - laboratoria

KODForma aktywnościGodziny
A-L-1lab attendance30
A-L-2literature study20
A-L-3preparation of lab reports25
75
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta

Formy aktywności - wykłady

KODForma aktywnościGodziny
A-W-1lectures30
A-W-2preparation for exam10
A-W-3tutorial5
A-W-4literature study5
50
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_WM29_W01Student has knowledge necessary to understand technological processes of shaping materials structure and properties and forming products by casting and plastic working techniques
Cel przedmiotuC-3student has the knowledge on blanking, piercing, deep drawing and stress state in deformed parts
C-4basics of dies construction
C-2to describe the way of how a casting is made through design, moulding, pouring, cleaning and defects inspection
C-1to explain the role of technology in the metal casting and plastic working processes
Treści programoweT-L-4Construction of the wire drawing die
T-L-5Casting design
T-L-3Influence of the sheet thickness and the module pressing on the folding flange during deep drawing
T-L-2Determination of the work hardening curves of the steel
T-L-9Inspection of defects in castings
T-L-8Production techniques II - the manufacture of sand castings
T-L-1Construction of dies for blanking and piercing
T-L-7Production techniques I - the manufacture of sand castings
T-L-6The moulding material: preparation, properties and testing
T-W-2Fundamentals of metal casting, casting design, melting furnaces, production techniques, solidification structure, defects in castings, properties of castings, inspection of casting quality, casting alloys.
T-W-1Hot mechanical working of steel: purpose, range and effects. Forging: metal flow under impact pressure, fibre direction, preliminary forging operations, designing forgings. Forge plant equipment: forging equipment, hammers, forging presses. Hot die forging: dies and tools. Hot upset machine forging: description of forging machine, requirements, factors governing upsetting. Cold forming of metals: processes, fabrication of metals by cold working, presses and dies. Processes for shaping sheet: warm pressing and drawing
Metody nauczaniaM-1lectures, description, explanation
M-3laboratory exercises, laboratory manufacturing of elements
Sposób ocenyS-2Ocena podsumowująca: writing exam
S-1Ocena formująca: laboratory reports grading
Kryteria ocenyOcenaKryterium oceny
2,0
3,060% of possible points
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_WM29_U01Student has skills in forming products by casting and plastic working techniques
Cel przedmiotuC-3student has the knowledge on blanking, piercing, deep drawing and stress state in deformed parts
C-4basics of dies construction
C-2to describe the way of how a casting is made through design, moulding, pouring, cleaning and defects inspection
C-1to explain the role of technology in the metal casting and plastic working processes
Treści programoweT-L-4Construction of the wire drawing die
T-L-5Casting design
T-L-3Influence of the sheet thickness and the module pressing on the folding flange during deep drawing
T-L-2Determination of the work hardening curves of the steel
T-L-9Inspection of defects in castings
T-L-8Production techniques II - the manufacture of sand castings
T-L-1Construction of dies for blanking and piercing
T-L-7Production techniques I - the manufacture of sand castings
T-L-6The moulding material: preparation, properties and testing
T-W-2Fundamentals of metal casting, casting design, melting furnaces, production techniques, solidification structure, defects in castings, properties of castings, inspection of casting quality, casting alloys.
T-W-1Hot mechanical working of steel: purpose, range and effects. Forging: metal flow under impact pressure, fibre direction, preliminary forging operations, designing forgings. Forge plant equipment: forging equipment, hammers, forging presses. Hot die forging: dies and tools. Hot upset machine forging: description of forging machine, requirements, factors governing upsetting. Cold forming of metals: processes, fabrication of metals by cold working, presses and dies. Processes for shaping sheet: warm pressing and drawing
Metody nauczaniaM-1lectures, description, explanation
M-3laboratory exercises, laboratory manufacturing of elements
Sposób ocenyS-2Ocena podsumowująca: writing exam
S-1Ocena formująca: laboratory reports grading
Kryteria ocenyOcenaKryterium oceny
2,0
3,060% of possible points
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_WM29_K01Student can think and act in creative way and cooperate and work in team
Cel przedmiotuC-3student has the knowledge on blanking, piercing, deep drawing and stress state in deformed parts
C-4basics of dies construction
C-2to describe the way of how a casting is made through design, moulding, pouring, cleaning and defects inspection
C-1to explain the role of technology in the metal casting and plastic working processes
Treści programoweT-L-4Construction of the wire drawing die
T-L-5Casting design
T-L-3Influence of the sheet thickness and the module pressing on the folding flange during deep drawing
T-L-2Determination of the work hardening curves of the steel
T-L-9Inspection of defects in castings
T-L-8Production techniques II - the manufacture of sand castings
T-L-1Construction of dies for blanking and piercing
T-L-7Production techniques I - the manufacture of sand castings
T-L-6The moulding material: preparation, properties and testing
T-W-2Fundamentals of metal casting, casting design, melting furnaces, production techniques, solidification structure, defects in castings, properties of castings, inspection of casting quality, casting alloys.
T-W-1Hot mechanical working of steel: purpose, range and effects. Forging: metal flow under impact pressure, fibre direction, preliminary forging operations, designing forgings. Forge plant equipment: forging equipment, hammers, forging presses. Hot die forging: dies and tools. Hot upset machine forging: description of forging machine, requirements, factors governing upsetting. Cold forming of metals: processes, fabrication of metals by cold working, presses and dies. Processes for shaping sheet: warm pressing and drawing
Metody nauczaniaM-1lectures, description, explanation
M-2discussion
M-3laboratory exercises, laboratory manufacturing of elements
Sposób ocenyS-2Ocena podsumowująca: writing exam
S-1Ocena formująca: laboratory reports grading
Kryteria ocenyOcenaKryterium oceny
2,0
3,060% of possible points
3,5
4,0
4,5
5,0