Administracja Centralna Uczelni - Wymiana międzynarodowa (S1)
Sylabus przedmiotu Basics of technology manufacturing molds and dies:
Informacje podstawowe
| Kierunek studiów | Wymiana międzynarodowa | ||
|---|---|---|---|
| Forma studiów | studia stacjonarne | Poziom | pierwszego stopnia |
| Tytuł zawodowy absolwenta | |||
| Obszary studiów | — | ||
| Profil | |||
| Moduł | — | ||
| Przedmiot | Basics of technology manufacturing molds and dies | ||
| Specjalność | przedmiot wspólny | ||
| Jednostka prowadząca | Katedra Technologii Wytwarzania | ||
| Nauczyciel odpowiedzialny | Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl> | ||
| Inni nauczyciele | Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl> | ||
| ECTS (planowane) | 5,0 | ECTS (formy) | 5,0 |
| Forma zaliczenia | zaliczenie | Język | angielski |
| Blok obieralny | — | Grupa obieralna | — |
Formy dydaktyczne
Wymagania wstępne
| KOD | Wymaganie wstępne |
|---|---|
| W-1 | metal machining, basis of mechanical engineering technology |
Cele przedmiotu
| KOD | Cel modułu/przedmiotu |
|---|---|
| C-1 | The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context. |
Treści programowe z podziałem na formy zajęć
| KOD | Treść programowa | Godziny |
|---|---|---|
| laboratoria | ||
| T-L-1 | EDM machining in the manufacture of molds and dies | 2 |
| T-L-2 | Machining tools for EDM molds and dies | 3 |
| T-L-3 | Milling processes in machining of molds and dies | 2 |
| T-L-4 | Finishing processes in machining of parts of molds and dies | 2 |
| T-L-5 | Generating a machining program selected part of molds or dies | 2 |
| T-L-6 | Methods for machining of corners & cavities in machining molds and dies | 2 |
| T-L-7 | Control and measuring selected part of mold or die | 2 |
| 15 | ||
| projekty | ||
| T-P-1 | Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each. | 15 |
| 15 | ||
| wykłady | ||
| T-W-1 | Manufacturing Technology, manufacturing process of die and mould products, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances, | 5 |
| T-W-2 | Classification of Manufacturing Process: Importance and perspective of machining process of die and mould products, Schematic.Representation of machining system, Different types of motions to generate different shapes. | 5 |
| T-W-3 | Manufacturing Technology, manufacturing process of die and mould, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,. Economics and cycle times. Work flow and flexible manufacturing. Integrated design and manufacturing. | 10 |
| T-W-4 | Knowledge of an advanced CAD/CAM package and an understanding of the principles and techniques of computer-driven manufacturing systems during typical die and mould products. | 5 |
| T-W-5 | CNC Machines: Configuration, co-ordinate systems, machine referencing, tool changing. CNC Programming: ISO standards, Manual Data Input, Conversational, Computer-Aided Part Programming. Introduction to CAD/CAM. Write based programs for component of die and mould: turning, milling parts manufacture on a CNC milling machine | 5 |
| 30 | ||
Obciążenie pracą studenta - formy aktywności
| KOD | Forma aktywności | Godziny |
|---|---|---|
| laboratoria | ||
| A-L-1 | Students are expected to complete all assignments, labs, and any supplemental exercises designated by the instructor | 15 |
| A-L-2 | Students will be expected to complete written tests, projects, and homework assignments as specified by the instructor. | 10 |
| 25 | ||
| projekty | ||
| A-P-1 | Participation in classes | 15 |
| A-P-2 | Students are expected to complete all assignments and any supplemental exercises designated by the teacher | 35 |
| 50 | ||
| wykłady | ||
| A-W-1 | Students should attend lectures and take an active part in class sessions | 20 |
| A-W-2 | Participation in lectures | 30 |
| 50 | ||
Metody nauczania / narzędzia dydaktyczne
| KOD | Metoda nauczania / narzędzie dydaktyczne |
|---|---|
| M-1 | Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content |
Sposoby oceny
| KOD | Sposób oceny |
|---|---|
| S-1 | Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion. |
| S-2 | Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher |
Zamierzone efekty uczenia się - wiedza
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_WM05_W01 Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the manufacturing process of die and mould, process planning. • Recognize major types of manufacturing process of die and mould, process planning. • Design the technological process of die and mould, process planning. | — | — | C-1 | T-L-1, T-L-3, T-L-4, T-L-5, T-L-6, T-L-7, T-L-2, T-P-1 | M-1 | S-1, S-2 |
Zamierzone efekty uczenia się - umiejętności
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_WM05_U01 Designs the manufacturing processes for typical molds and die | — | — | C-1 | T-P-1 | M-1 | S-1, S-2 |
| WM-WIMiM_1-_WM05_U02 Uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies | — | — | C-1 | T-W-1, T-W-2, T-W-3, T-W-4, T-W-5 | M-1 | S-1, S-2 |
| WM-WIMiM_1-_WM05_U03 Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies | — | — | C-1 | T-P-1 | M-1 | S-1, S-2 |
Zamierzone efekty uczenia się - inne kompetencje społeczne i personalne
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_WM05_K01 It will assess the relationship between the costs and features of any die and mould products, and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any of die and mould products. Understand the importance and conditioning of manufacturing techniques in the process of creating any die and mould. | — | — | C-1 | T-L-1, T-L-3, T-L-4, T-L-5, T-L-6, T-L-7, T-L-2, T-W-1, T-W-2, T-W-3, T-W-4, T-W-5 | M-1 | S-1, S-2 |
Kryterium oceny - wiedza
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_WM05_W01 Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the manufacturing process of die and mould, process planning. • Recognize major types of manufacturing process of die and mould, process planning. • Design the technological process of die and mould, process planning. | 2,0 | |
| 3,0 | The student presents a problem in the field: • understand various terminologies associated with the manufacturing process of die and mould, process planning, • recognize major types of manufacturing process of die and mould, process planning, • design the technological process of die and mould, process planning,without the ability to effectively analyze them | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Kryterium oceny - umiejętności
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_WM05_U01 Designs the manufacturing processes for typical molds and die | 2,0 | |
| 3,0 | The student designs the manufacturing processes for typical molds and die in the basic range | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 | ||
| WM-WIMiM_1-_WM05_U02 Uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies | 2,0 | |
| 3,0 | The student uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies in the basic range | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 | ||
| WM-WIMiM_1-_WM05_U03 Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies | 2,0 | |
| 3,0 | The student selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies in the basic range | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Kryterium oceny - inne kompetencje społeczne i personalne
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_WM05_K01 It will assess the relationship between the costs and features of any die and mould products, and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any of die and mould products. Understand the importance and conditioning of manufacturing techniques in the process of creating any die and mould. | 2,0 | |
| 3,0 | Student assesses the relationship between the costs and features of any die and mould products, and the techniques for their production. Student evaluates pre-requisite technological processes for the manufacture of any of die and mould products. Students understands the importance and conditioning of manufacturing techniques in the process of creating any die and mould. Everything in the basic range. | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Literatura podstawowa
- Application Guide, Application Guide :Die & Mould Making, Sandvik Cormoant, Sandvik Cormoant, 2005
- High speed machining and conventional die and mould machining, Sandvik Cormoant, Sandviken, 2005
- Y. Koren, Computer Control of Manufacturing Systems, McGraw-Hill, 2011
- F. W. Wilson, Numerical Control in Manufacturing, McGraw-Hill Book Company New York., 2011