Administracja Centralna Uczelni - Wymiana międzynarodowa (S1)
Sylabus przedmiotu Metal machining:
Informacje podstawowe
| Kierunek studiów | Wymiana międzynarodowa | ||
|---|---|---|---|
| Forma studiów | studia stacjonarne | Poziom | pierwszego stopnia |
| Tytuł zawodowy absolwenta | |||
| Obszary studiów | — | ||
| Profil | |||
| Moduł | — | ||
| Przedmiot | Metal machining | ||
| Specjalność | przedmiot wspólny | ||
| Jednostka prowadząca | Katedra Technologii Wytwarzania | ||
| Nauczyciel odpowiedzialny | Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl> | ||
| Inni nauczyciele | Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl> | ||
| ECTS (planowane) | 5,0 | ECTS (formy) | 5,0 |
| Forma zaliczenia | zaliczenie | Język | angielski |
| Blok obieralny | — | Grupa obieralna | — |
Formy dydaktyczne
Wymagania wstępne
| KOD | Wymaganie wstępne |
|---|---|
| W-1 | technical drawing, engineering graphics, mechanics, materials science |
Cele przedmiotu
| KOD | Cel modułu/przedmiotu |
|---|---|
| C-1 | Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process |
Treści programowe z podziałem na formy zajęć
| KOD | Treść programowa | Godziny |
|---|---|---|
| laboratoria | ||
| T-L-1 | 1.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability, | 45 |
| 45 | ||
| wykłady | ||
| T-W-1 | Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting. | 4 |
| T-W-2 | Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance. | 10 |
| T-W-3 | Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. | 20 |
| T-W-4 | Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid. | 5 |
| T-W-5 | Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM) | 6 |
| 45 | ||
Obciążenie pracą studenta - formy aktywności
| KOD | Forma aktywności | Godziny |
|---|---|---|
| laboratoria | ||
| A-L-1 | Students are expected to complete all assignments, labs, and any supplemental exercises designated by the teacher | 60 |
| 60 | ||
| wykłady | ||
| A-W-1 | Students should attend lectures and take an active part in class sessions | 90 |
| 90 | ||
Metody nauczania / narzędzia dydaktyczne
| KOD | Metoda nauczania / narzędzie dydaktyczne |
|---|---|
| M-1 | Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content |
Sposoby oceny
| KOD | Sposób oceny |
|---|---|
| S-1 | Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion. |
| S-2 | Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher |
Zamierzone efekty uczenia się - wiedza
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_??_W01 Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the physics of metal cutting. • Recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations. • Explain the factors that affect the machinability of metals. • Describe the differences between high carbon steel, tool steel and alloy steel. • Assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals. | — | — | C-1 | T-W-5, T-W-3, T-W-1, T-W-4, T-W-2, T-L-1 | M-1 | S-2, S-1 |
Zamierzone efekty uczenia się - umiejętności
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_??_U01 Designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc | — | — | C-1 | T-W-5, T-W-4, T-W-2, T-W-3, T-W-1, T-L-1 | M-1 | S-1, S-2 |
| WM-WIMiM_1-_??_U05 Uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies | — | — | C-1 | T-L-1 | M-1 | S-2, S-1 |
| WM-WIMiM_1-_??_U06 Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods | — | — | C-1 | T-W-2, T-W-1, T-W-3, T-W-4, T-W-5 | M-1 | S-2, S-1 |
Zamierzone efekty uczenia się - inne kompetencje społeczne i personalne
| Zamierzone efekty uczenia się | Odniesienie do efektów kształcenia dla kierunku studiów | Odniesienie do efektów zdefiniowanych dla obszaru kształcenia | Cel przedmiotu | Treści programowe | Metody nauczania | Sposób oceny |
|---|---|---|---|---|---|---|
| WM-WIMiM_1-_??_K01 It will assess the relationship between the costs and features of any parts and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. Understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry. | — | — | C-1 | T-W-5, T-L-1, T-W-2, T-W-1, T-W-3, T-W-4 | M-1 | S-1, S-2 |
Kryterium oceny - wiedza
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_??_W01 Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the physics of metal cutting. • Recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations. • Explain the factors that affect the machinability of metals. • Describe the differences between high carbon steel, tool steel and alloy steel. • Assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals. | 2,0 | |
| 3,0 | The student presents a problem in the field: • understand various terminologies associated with the physics of metal cutting, • recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations, • explain the factors that affect the machinability of metals, • describe the differences between high carbon steel, tool steel and alloy steel, • assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals, without the ability to effectively analyze them. | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Kryterium oceny - umiejętności
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_??_U01 Designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc | 2,0 | |
| 3,0 | The student designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc without the ability to effectively analyze them | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 | ||
| WM-WIMiM_1-_??_U05 Uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies | 2,0 | |
| 3,0 | In the basic range the student uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 | ||
| WM-WIMiM_1-_??_U06 Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods | 2,0 | |
| 3,0 | The student presents a problem in the field: Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods without the ability to effectively analyze them | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Kryterium oceny - inne kompetencje społeczne i personalne
| Efekt uczenia się | Ocena | Kryterium oceny |
|---|---|---|
| WM-WIMiM_1-_??_K01 It will assess the relationship between the costs and features of any parts and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. Understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry. | 2,0 | |
| 3,0 | The student will assess the relationship between the costs and features of any parts and the techniques for their production. The student will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. The student understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry. Everything in the basic range. | |
| 3,5 | ||
| 4,0 | ||
| 4,5 | ||
| 5,0 |
Literatura podstawowa
- Grzesik W., Advanced Machining Processes of Metallic Materials, Elsevier, 2008
- Shaw M. C., Metal Cutting Principles, Oxford Univ. Press., Oxford, 1996
- Modern Metal Cutting, AB Sandvik Coromant 1994, Sandviken, Sweden, 1994
Literatura dodatkowa
- Tool catalog, SECO, Sadvik, Iscar.Pafana, 2019